PROJECTS
Industrial Projects
Various industrial projects completed
COMPLETED DESIGN PROJECTS
Process and Concept Design
- 5000 t/a Liquid Fertilizing Plant
- 28 t/a Modular Briquetting Plant
- 13000l/h Flow Bin filling line
- 120 000 ton Grain Storage Facility
Specialised Equipment
- SAG and Ball mill
- Conveyors (chain, bucket, belt etc)
- Air Filters, Fans, Belt Feeders, Augers
- Air Separators, Silos, Tanks, Compressors
- Many more specialised equipment
COARSE PARTICLE SEPERATOR
Arcelor Mittal Saldanha
Scope of fabrication and delivery:
- 4 x Coarse Particle Separator assemblies (scope of fabrication as per SANS. RC.361L13-M/FPA 601)
- 4 x constant load spring hangers
Details:
Peak Manpower:
11
Location:
South Africa
Contractor:
Lead Engineering and Projects
Duration / Finish:
February 2016 / 3 months
Description:
- Final detail & workshop engineering
- Manufacture / Fabrication
- Inspection, supervision, quality assurance and testing prior to despatch
- Procurement of standard parts
- Transport and deliver to SITE
95MW ARC FURNACE FIRE DAMAGE REPAIR
SCAW Metals – Germiston
Overview The Project Timeline:
- Remove damaged equipment
- Rig out damaged transformer
- Rigging and installation of spare transformer
- 33kV switchgear replacement
- 400V MCC Replacement
- MV Cable replacement & joints
- Instrument replacement
- 95MW Arc Furnace Transformer Replacement (125t with Oil)
- Work complete in 3 weeks!
Details:
Peak Manpower:
50
Location:
Germiston, South Africa
Contractor:
Lead Engineering and Projects
Duration / Finish:
3 weeks – April 2019
LBM MORGAN MILL
Scaw Metals – Germiston
Scope of Work:
- Installation of Mechanical equipment
- Oil Lubrication System
- Hydraulic System
- Cooling System
- Electrical Systems
- Alignment
- Procurement of cables
Details:
Peak Manpower:
50
Location:
Germiston, South Africa
Contractor:
Lead Engineering and Projects
Duration / Finish:
2 Months / Jul’ – Sep’ 2019
MECHANICAL EQUIPMENT INSTALLATION
Hosaf Fibres – Durban
Scope of Work:
- Material Procurement & Certification
- Detail fabrication drawings
- Fabrication of 70 ton Structural steel components
- Galvanizing of Steelwork
- Installation of Steel structures
- Installation of Mechanical equipment (Compressors, Blowers, Pelletizing Machines, Classifiers, Valves and Piping, Day Bin with Support Structure, Load Cells, Tube Bundles.
Details:
Peak Manpower:
22
Location:
Durban, South Africa
Contractor:
Lead Engineering and Projects
Duration / Finish:
5 Months / May – Sep’ 2017
BEDFRAMES & PRESSURE VESSEL FABRICATION
Abeinsa Abengoa – !KaXu Solar One
Scope of Work:
- Engineering & Fabrication Drawings
- Design Verification according to ASME standards.
- WPS & PQR Qualifications
- Welder Qualifications
- Material Procurement & Certification
- Fabrication
- NDT testing (X-rays & Die-pen testing)
- AIA approval
- Hydro testing
- Sub-contractor Management (X-rays, AIA, Hydro testing)
Details:
Peak Manpower:
18
Location:
Germiston, South AfricaPofadder, Northern Cape, South Africa
Contractor:
Lead Engineering and Projects
Duration / Finish:
2 Months / Jun’ – Jul’ 2014
TRUNK CABLING UNIT 2
Eskom – Kusile Power Station
Scope of Work:
- Daily reporting and planning of cables to be installed
- Cable Management System was implemented & reported on a daily basis
- Total Cable Length: 306 977m
- Number of Cables: 2240
- Number of Terminations: 4480
Details:
Peak Manpower:
120
Location:
Emalahleni, South Africa
Contractor:
ABB/Lead Engineering and Projects
Duration / Finish:
11 Months Aug’ 2016 Jul’ 2017
MECHANICAL PIPEWORK REPAIR & PAINTING
Transnet Pipelines – Langlaagte Depot
Scope of Work:
- Repair of main contractor’s punch items
- Pre-fabricate and install manifold piping
- Repair pipe supports and level out drain lines
- Remove old paint and paint to specifications
Details:
Peak Manpower:
12
Location:
Langlaagte, South Africa
Contractor:
Lead Engineering and Projects
Duration / Finish:
6 Weeks / Nov’ - Dec’ 2013
MANIFOLD MODIFICATION PROJECT
Transnet Pipelines – Tarlton Depot
Scope of Work:
- WPS, PQR and Welder Qualifications to ASME standards
- Material Procurement & Certification
- Fabrication including NDT testing (X-rays)
- Sandblast & painting
- Installation on Site includes ½” to 10” piping, valves, safety valves, pipe supports, grouting.
- Hydro testing on site
- Sub-contractor Management (X-rays, AIA, Hydro testing)
- Commissioning assistance
Details:
Peak Manpower:
45
Location:
Tarlton, Gauteng, South Africa
Contractor:
Lead Engineering and Projects
Duration / Finish:
3 Months / Oct – Dec 2014
WET SCRUBBER PIPING
Group Five Civils – Ghana
Scope of Work:
- WPS, PQR and Welder Qualifications to ASME standards
- Material Procurement & Certification
- Fabrication including NDT testing (Ultrasonic testing)
- Sandblast & Galvanizing
Details:
Peak Manpower:
6
Location:
Ghana
Contractor:
Lead Engineering and Projects
Duration / Finish:
3 Weeks / Apr – May 2017
TG PRESSURE BALANCE COMPENSATOR
AMSA – Vanderbijlpark
Scope of Work:
• WPS, PQR and Welder Qualifications to ASME standards
• Material Procurement & Certification
• Fabrication including NDT testing (X-rays)
• Sandblast & painting
• Hydro testing at painters
• Sub-contractor Management (X-rays, AIA, Hydro testing)
• Delivery
Details:
Peak Manpower:
10
Location:
Vanderbijlpark, Gauteng, South Africa
Contractor:
Lead Engineering and Projects
FUEL OIL SOLIDS REDUCTION PIPING
NATREF – Sasolburg
Scope of Work:
- Material Procurement & Certification
- Fabrication of 1200 diameter inch piping
- Removal and installation of Heat exchangers
- Installation of piping
- Insulation of piping
- Supply, fabricate and install 20t structural steel
- Electrical cable supply and termination
- Supply and installation of Instrumentation
- Pressure testing and painting of piping
Details:
Peak Manpower:
18
Location:
Sasolburg, South Africa
Contractor:
Lead Engineering and Projects
Mechanical Installation
HOSAF – Durban
Scope of Work:
- Material Procurement & Certification
- Detail fabrication drawings
- Fabrication of 70 ton structural steel components
- Galvanizing of steelwork
- Installation of steel structures
- Installation of mechanical equipment (Compressors, Blowers, Pelletizing machines, Classifiers, valves and piping, Day Bin with support structure, load cells, tube bundles
Details:
Peak Manpower:
80
Location:
Durban, South Africa
Contractor:
Lead Engineering and Projects
Duration / Finish:
5 Months / May - Sep 2017
NATURAL GAS BURNERS & PIPELINE INSTALLATION
AMSA – Vanderbijlpark
Scope of Work:
- Material Procurement & Certification
- Detail fabrication drawings
- Fabrication of 40 ton structural steel components
- Fabrication and installation of:
- 150NB Sch 40 pipe 450 meter long
- 4 X Burner hoods 4.5m diameter
- Installation of steel structures
- Installation of Mechanical equipment valves and piping
Details:
Peak Manpower:
15
Location:
Vanderbijlpark, Gauteng, South Africa
Contractor:
Lead Engineering and Projects
